Tube Bundle Handling
Automated Mechanical equipment for the movement, storage, control and protection of incoming & outgoing materials and products throughout the process of manufacturing.
Various Stages – Roll Forming Simulation
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Automative
- Front Fork Tubes
- Axle Tubes
- Stabilzer Bar
- Steering Shaft & Column
- Boiler Tubes
- Chassis Tubing
- Drive Shaft
Structural
- Rectangular
- Furniture
- Square
- Cycles
- Profile
- Stainless
- TIMB has produced 10 straightening machines till inception each machine is uniquely done with continuous improvement to meet the customer need.
- The roll profiles are uniquely designed to meet the stringent straightening tolerance of 0.2mm in 1000mm length
- The main structure which is carrying the straightening loads are designed for minimum deflection and design validation carried out using finite element analysis.
- The machines are built with automatic configuration for setting the linear and angular position.
- The larger machines are built with hydraulic clamping systems to maintain the roll position precisely throughout the straightening process
- The inlet and exit handling systems are designed to minimize the noise and surface defects on the product.
Squeeze roll with servo system
- Servo controlled system with setup recall provision, thereby ensuring repeatablity & reliability by eliminating operator intervention
- Extended Bea ring life
- Reduced weld related defects and ensures consistency in forge line due to precise position control
- SG Iron Casting stands for better shock absorption and stability
- Stand Clamping system with quick change over
- Tube Mill for all form of specialized tubing.
- Rigid Mill construction to produce tubes of carbon steel & high strength steel with diameter/thickness ratio upto 7.
- We also supply individual elements to upgrade the existing tube mill.
- Entry line—Accumulator—Forming Stands—Squeeze rolls—Flying Cutoff—Online Chamfering.
With the latest’s development in power electronics the Longitudinally welded tube is manufactured by high frequency induction welding. A typical high productive setup consists of following elements
- Double Decoiler
- Automatic strip end joiner
- Accumulator
- Forming stands
- Finpass stands
- High frequency induction welder
- Squeeze roll
- OD bead remover
- Cooling chamber
- Sizing section
- Turk heads
- Flying cut off
- Runout table
To achieve the productivity and quality TIMB designs and manufactures the appropriate equipment for the carbon steel and stainless-steel tube industry from the smallest diameter of 10 mm to the biggest of 250 mm, with wall thicknesses of 0.5 to 16.0 mm in carbon-steel, stainless steel, aluminum, brass- and copper/-alloys and in different qualities.
Based on an intelligent modular design the individual machines can be combined to production lines for mass production – also fully automated and customized.
In-house production is carried out with a high production depth and according to the latest manufacturing methods with strictest quality standards. Here, engineers, designers, the production team and automation experts work seamlessly together – coordinated internally and externally by a project manager. This makes teamwork easier and prevents communication deficits.
Customers count on our machine for the following advantages
- High productivity and availability
- Reliable reproducibility
- Short set-up times
- Simple operation
- Increased process stability
- Continuous production
- Automated processes
- Individual visualization