Swaging is a metal forming method that is used to reduce rod of tube. Unlike other methods, swaging uses a rapid succession of hammer strikes to form the metal. This chip less metal forming method, is an efficient way to produce products with minimal material waste. It is a highly economic method to point tube and rod. It can also size, reduce, shape, taper, bond, or form metal parts.
Types of Swaging Machine
- Heavy Duty Swaging
- Precision Swaging
- Dual rotary swaging machine
Heavy Duty Swaging
- To Swage up to 4 mm thick tubes
- Dia 25 mm to 90 mm
Precision Swaging
- OD range 16 mm to 45 mm
- Thickness range 1 mm to 4.5 mm
- Length min 250 mm, max 600 mm
- ID controlled swaging
- ID spline forming
Dual Rotary Swaging Machine
* Enhanced Precision Swaging with reduced torsional twist on component
- Min. dia. – 5 mm. Max, dia. 45mm.
- Max. thickness-1.5 mm
- Max. swaged length 50 mm
- Max material yield – 800 mpa
- High finish
- Speeds Assembly
- Saves on Labor with auto feeding system
- Low-Cost & Flexible Tooling
- Control of Wall Thickness
Military
Within the military industry, swaging is used to form items such as gun barrels and anti-tank rocket tips. MS-spec fittings are also swaged into cable.
Automotive
Many automobile components, including the assemblies for emergency brake cables, steering components, and drive shafts, are formed using swaging machines.
Medical
Hypodermic needles, catheter band assemblies, and optical instruments are just a few of the many medical products that undergo swaging.
Renewable Energy
Cartridge heaters, superconducting material, and zirconium rod -- items that the renewable energy industry relies upon.
Aerospace
By swaging, the aerospace industry is assured of high-quality control rods, wire rope cable assemblies, and fluid transfer tubing.
Feed Swaging
Mandrel Swaging
Wedge Swaging
- TIMB has produced 10 straightening machines till inception each machine is uniquely done with continuous improvement to meet the customer need.
- The roll profiles are uniquely designed to meet the stringent straightening tolerance of 0.2mm in 1000mm length
- The main structure which is carrying the straightening loads are designed for minimum deflection and design validation carried out using finite element analysis.
- The machines are built with automatic configuration for setting the linear and angular position.
- The larger machines are built with hydraulic clamping systems to maintain the roll position precisely throughout the straightening process
- The inlet and exit handling systems are designed to minimize the noise and surface defects on the product.
Squeeze roll with servo system
- Servo controlled system with setup recall provision, thereby ensuring repeatablity & reliability by eliminating operator intervention
- Extended Bea ring life
- Reduced weld related defects and ensures consistency in forge line due to precise position control
- SG Iron Casting stands for better shock absorption and stability
- Stand Clamping system with quick change over
- Tube Mill for all form of specialized tubing.
- Rigid Mill construction to produce tubes of carbon steel & high strength steel with diameter/thickness ratio upto 7.
- We also supply individual elements to upgrade the existing tube mill.
- Entry line—Accumulator—Forming Stands—Squeeze rolls—Flying Cutoff—Online Chamfering.
- Double Decoiler
- Automatic strip end joiner
- Accumulator
- Forming stands
- Finpass stands
- High frequency induction welder
- Squeeze roll
- OD bead remover
- Cooling chamber
- Sizing section
- Turk heads
- Flying cut off
- Runout table
Based on an intelligent modular design the individual machines can be combined to production lines for mass production – also fully automated and customized.
In-house production is carried out with a high production depth and according to the latest manufacturing methods with strictest quality standards. Here, engineers, designers, the production team and automation experts work seamlessly together – coordinated internally and externally by a project manager. This makes teamwork easier and prevents communication deficits.
- High productivity and availability
- Reliable reproducibility
- Short set-up times
- Simple operation
- Increased process stability
- Continuous production
- Automated processes
- Individual visualization